BERHALTER Swiss Die-Cutting – Engineering the Future of Die-Cutting

BERHALTER Swiss Die-Cutting stands for high-performance die-cutting technology engineered and manufactured in Switzerland. As an independent business field of BERHALTER AG, BERHALTER Swiss Die-Cutting focuses entirely on the development, production, and continuous innovation of die-cutting systems, automation solutions, and precision tools. With decades of experience and a strong commitment to market-oriented innovation, the company is a trusted partner to customers worldwide in the packaging, labeling, and converting industries.

Swiss Precision Meets Industrial Performance

BERHALTER die-cutting systems are engineered to deliver maximum output, efficiency, and flexibility. Designed for industrial use and high-speed applications, the machines are ideal for a wide range of products and materials. Whether it’s flat lids, recessed lids, in-mold labels (IML), bottle labels, aluminum seals, or functional die-cut parts – BERHALTER machines ensure outstanding cutting quality, minimal waste, and reliable long-term performance.

Thanks to robust construction, intelligent controls, and modular designs, each system is tailored to meet individual customer needs and production goals. The machines are capable of processing materials, films and foils such as aluminum, paper, PET, and composite films—offering maximum flexibility for changing market demands.

Complete System Solutions – From One Source

BERHALTER Swiss Die-Cutting offers more than just machines. Customers benefit from complete system solutions, including:

• High-performance flatbed die-cutting machines
• Precision cutting tools engineered in-house
• Modular automation and robotic handling solutions
• Digital integration via IIoT-ready platforms

This all-in-one approach ensures perfect synchronization between machine, tooling, and automation—resulting in optimized production efficiency, reduced downtimes, and faster changeovers. BERHALTER works closely with its customers to configure tailored solutions that fit their product range, production volume, and business model.

Innovation at the Core

Innovation is a central pillar of BERHALTER Swiss Die-Cutting. The company invests continuously in R&D to advance the capabilities of its systems and meet emerging industry needs. Current development focuses include:

• High output flatbed die-cutting machines with up to 500 strokes per minute and output up to 390,000 lids and labels per hour with tool 16up Ø 75.5 mm.
• Smart manufacturing technologies with IIoT functionalities for performance monitoring, predictive maintenance, and data analytics.
• Sustainability-driven improvements, including energy-efficient drives, reduced material waste, and the ability to process recyclable and bio-based materials.
• Flexible automation solutions using advanced robotics for material handling, stacking, and inline integration.
• Custom tooling innovations for maximum durability, precision, and productivity—especially for complex or delicate shapes.

By integrating intelligent systems and sustainable practices, BERHALTER enables its customers to achieve higher efficiency while meeting regulatory and environmental standards.

Tooling Excellence – Engineered In-House

A key strength of BERHALTER Swiss Die-Cutting is its in-house tool engineering. Every cutting tool is custom-designed and produced to fit the specific machine and application. This ensures:

• Precise and clean cuts
• Long service life and durability
• Optimized setup and short changeover times
• Maximum consistency across product runs

BERHALTER’s tooling specialists work closely with customers throughout the development phase to deliver tools that align perfectly with production requirements, even in high-volume or fast-changing environments.

Applications Across Key Industries

The die-cutting solutions from BERHALTER Swiss Die-Cutting are used across a broad spectrum of industries, including:

• Food & Beverage: Lids and labels for yogurt, coffee, ready meals, and beverage packaging
• Healthcare & Pharma: Seals and die-cut parts for hygienic and sterile packaging
• Personal Care & Cosmetics: Premium labels and decorative elements
• Industrial & Technical Applications: Custom die-cut components for specialized uses

By understanding the unique needs of each market segment, BERHALTER ensures its solutions offer real, application-specific value.

Global Presence, Swiss Support

With systems installed in almost every country, BERHALTER Swiss Die-Cutting serves a global customer base. A strong international sales and service network ensures expert support in every region. In addition to installation and commissioning, the company offers training, remote diagnostics, maintenance programs, and long-term spare parts support.

Swiss quality and global reliability—this is the service promise that drives long-term partnerships with customers in every corner of the world.

Forward-Looking, Customer-Focused

As the packaging and converting industries evolve toward more sustainable, connected, and agile production, BERHALTER Swiss Die-Cutting is committed to leading this transformation. By combining Swiss engineering with digital intelligence and application know-how, the company continues to push the boundaries of die-cutting technology.

Customers can rely on BERHALTER not only as a supplier of machines, but as a long-term partner—offering tailored support, industry insights, and innovative solutions designed to secure production performance and market competitiveness for years to come.

Contact Information
BERHALTER Swiss Die-Cutting AG
A Division of BERHALTER AG
✉️ Email: news@berhalter.red
Website: www.berhalter.red